4 platforms
Aseptic Processing
The equipment that stands between a sterile product and the room it is made in. Designed against the 2022 revision of EU GMP Annex 1.
DM-IS 700 · DM-AF 240 · DM-DT 180 · DM-LY 60
Product Range
Twelve platforms. Each one carries a documented change history back to first release, a 20-year spares commitment, and a qualification package written by the engineers who designed it.
By process step
Four categories,
twelve platforms.
We group platforms by the regulatory argument a customer has to make, not by the machine's shape. A plant running four DeepMedic platforms maintains one protocol library, not four.
4 platforms
Solid Dose
Granulation, compression, encapsulation and packing — contained to OEB 4, with the data written into the batch record rather than summarised.
DM-TP 45 · DM-FB 300 · DM-CF 120 · DM-BP 500
2 platforms
Sterilisation & Utilities
Steam sterilizers to EN 285 and clean utilities to ASME BPE. The oldest and longest-lived equipment we make.
DM-SR 12 · DM-WU 3000
2 platforms
Inspection & Digital
Vision inspection and track-and-trace, supplied as GAMP 5 categorised systems because Annex 11 does not care that it is only a camera.
DM-VI 90 · DM-TX 200
The range
All platforms.
12 of 12 shown. Every specification below is measured on the shipped unit at factory acceptance testing — not inherited from a datasheet.
DM-IS 700Aseptic Processing
Aseptic Barrier Isolator
Closed-loop VHP bio-decontamination with a third-party validated 6-log cycle in 88 minutes. Grade A air over the full working aperture, with a leak rate held below 0.25%/hour at 250 Pa — the tolerance Annex 1 actually asks for, measured on your unit at FAT.
- Working aperture
- 700–4,200 mm
- Classification
- ISO 5 · Grade A
- VHP cycle
- 88 min · 6-log
- Leak rate
- <0.25 %/h @ 250 Pa
- Glove ports
- 2–12, integrity tested
DM-AF 240Aseptic Processing
Vial Filling & Stoppering Line
Servo-driven rotary filling for 2R to 100H glass, with 100% in-process weight check by load cell rather than sampling. Peristaltic, rolling-diaphragm or time-pressure dosing, all three qualified on the same frame.
- Output
- 240 vials/min
- Format range
- 2R – 100H
- Fill accuracy
- ±0.5%
- IPC
- 100% gross weight
- Changeover
- <35 min, tool-free
DM-DT 180Aseptic Processing
Depyrogenation Tunnel
Laminar-flow hot-air tunnel with a validated ≥3-log endotoxin reduction. Continuous belt profiling with redundant thermocouples, and a cooling zone that hands vials to the filler at Grade A without a break in the barrier.
- Throughput
- 18,000 vials/h
- Peak temperature
- 320 °C
- Endotoxin reduction
- ≥3-log
- Belt width
- 800 mm
- Zones
- Infeed · sterilising · cooling
DM-LY 60Aseptic Processing
Production Lyophiliser
Sixty square metres of shelf area with hydraulic stoppering and clean-in-place to ASME BPE drainability. Steam-in-place at 121 °C with F₀ ≥ 15 verified on every shelf position, not just the reference probe.
- Shelf area
- 60 m²
- Condenser capacity
- 900 kg
- Shelf range
- −55 to +70 °C
- SIP
- 121 °C · F₀ ≥ 15
- Control
- Ice-fog nucleation
DM-TP 45Solid Dose
Rotary Tablet Press
Forty-five D-tooling stations at 320,000 tablets an hour, contained to OEB 4. Compression force is logged per tablet into the batch record — not averaged, not sampled — so a content-uniformity question has an answer in the data.
- Stations
- 45 · D tooling
- Output
- 320,000 tab/h
- Max compression
- 100 kN
- Containment
- OEB 4 · <1 µg/m³
- Data
- Per-tablet force logging
DM-FB 300Solid Dose
Fluid-Bed Granulator & Dryer
Top-spray granulation, bottom-spray coating and drying on one bowl set. Rated for a 12 bar shock explosion event, with a six-nozzle wash-in-place cycle qualified for riboflavin coverage across the full expansion chamber.
- Batch size
- 100–300 kg
- Inlet air
- 3,600 m³/h
- Explosion rating
- 12 bar shock
- WIP
- 6-nozzle · riboflavin qualified
- Modes
- Granulate · dry · coat
DM-CF 120Solid Dose
Capsule Filling Machine
Tamping-pin dosing for powder, pellets and tablets into sizes 00 through 5, including DFC. Every capsule is weighed in line and rejected on limit, with the reject reason written to the batch record.
- Output
- 120,000 caps/h
- Capsule sizes
- 00 – 5 · DFC
- Dosing
- Tamping pin
- Weight check
- 100% in-line
- Containment
- OEB 4 available
DM-BP 500Solid Dose
Blister Packaging Line
Alu-Alu and PVC/PVdC forming at 500 blisters a minute, with servo sealing held to ±1 °C across the platen. Serialisation-ready at Level 2 so a DSCSA or FMD retrofit is a module, not a rebuild.
- Output
- 500 blisters/min
- Materials
- Alu-Alu · PVC/PVdC
- Sealing
- Servo · ±1 °C
- Serialisation
- Level 2 ready
- Format change
- <25 min
DM-SR 12Sterilisation & Utilities
Pharmaceutical Steam Sterilizer
The platform this company was founded on. Twelve cubic metres, double-door pass-through, built and tested to EN 285. F₀-controlled cycles with independent redundant probes, so the cycle record survives a single-sensor failure.
- Chamber volume
- 12 m³
- Standard
- EN 285
- Doors
- Double · pass-through
- Control
- F₀ with redundant probes
- Cycles
- Porous · fluid · SIP
DM-WU 3000Sterilisation & Utilities
WFI & Pure Steam Generator
Multi-column distillation producing 3,000 litres an hour of Water for Injection to Ph. Eur. and USP, with pure steam from the same column set. Conductivity held below 1.1 µS/cm at 25 °C, monitored continuously.
- WFI output
- 3,000 L/h
- Method
- Multi-column distillation
- Conductivity
- <1.1 µS/cm @ 25 °C
- Standards
- ASME BPE · Ph. Eur. · USP
- Pure steam
- Integrated
DM-VI 90Inspection & Digital
Automated Visual Inspection
Nine camera stations at 12 megapixels, inspecting 24,000 units an hour for particulate down to 50 µm, cosmetic defects and fill level. Every reject image is retained against the batch with a Part 11 audit trail.
- Throughput
- 24,000 units/h
- Stations
- 9 · 12 MP
- Detection
- ≥50 µm particulate
- Checks
- Particulate · cosmetic · fill
- Records
- 21 CFR Part 11 trail
DM-TX 200Inspection & Digital
Serialisation & Aggregation Module
Print, verify and aggregate from item to pallet at 400 packs a minute. Retrofits onto existing packaging lines, including lines that are not ours, and ships as a GAMP 5 categorised system with its validation package.
- Line rate
- 400 packs/min
- Levels
- L1 – L4 aggregation
- Verification
- Print & vision
- Compliance
- EU FMD · DSCSA · NMPA
- Software
- GAMP 5 · Annex 11
What ships with every platform
The box the machine
arrives in.
Not an options list. This is the standard scope of supply, included in the quoted price.
- Design Specification — functional and hardware design, written by the design engineer, traceable to your URS line by line.
- Material traceability — mill certificates for every product-contact surface, bound to the serial number.
- FAT & SAT protocols — executed, signed and witnessed. Challenge cycles re-run on your unit, not sampled from the batch.
- IQ/OQ protocols — supplied as executable documents, with our engineers available to run them at your site.
- Calibration records — every instrument, traceable to a national standard, with certificate and due date.
- Software build hash — the exact firmware on your machine, recorded against the serial number and archived for twenty years.
- Spares list & 20-year commitment — contractual availability from date of shipment.
- Operator & maintenance training — at your plant, on your machine, in English, Mandarin or Bahasa.
Next step
Send the URS. Get a real answer.
A named application engineer, a line layout, a cycle estimate, and an honest view of whether we are the right supplier for it. If we are not, we will say so.